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| Quantity: | |
|---|---|
| Parameter | Details |
|---|---|
| Product Name | Grinding Crusher Ball Mill Liners |
| Type | Cement Mill Casting |
| Port | Shanghai, China |
| Production Capacity | 1000 Tons/Year |
| Payment Terms | T/T |
| After-sales Service | Yes |
| Warranty | 1 Year |
| Standard | ASTM |
| Surface Treatment | Sand Blast |
| Material | High Chromium Alloy |
| Wood Case Size | 800mm800mm800mm |
XinRuiJi offers high-quality Grinding Crusher Ball Mill Liners made from durable high chromium alloy. Our liners are sand blasted to enhance surface performance and meet ASTM standards, ensuring long-lasting durability and consistency.
With a production capacity of 1000 tons per year, we can meet large-scale demands efficiently. Each unit is carefully packed in a wooden case (800mm800mm800mm) for safe delivery.
We back our products with a 1-year warranty and provide reliable after-sales service to support our clients. Contact us today to learn more about our premium ball mill liners.
The Grinding Crusher Ball Mill Liners from XinRuiJi offer a range of key features to enhance grinding performance and extend equipment life.
Cast Steel Liners: Durable and corrosion-resistant, ideal for grinding various ores and non-metallic minerals.
Alloy Steel Liners: Increased hardness and wear resistance, suitable for grinding harder ores, but at a higher cost.
High Manganese Steel Liners: Excellent wear resistance, impact resistance, and toughness, designed for grinding hard, high-impact ores.
Ceramic Liners: Superior wear resistance and corrosion resistance, perfect for grinding hard and corrosive ores.
Rubber Liners: Lightweight with good elasticity, corrosion resistance, and noise reduction, ideal for softer ores and wet environments.
High Chromium Cast Iron Liners: Twice the wear resistance of high manganese steel, with excellent high-temperature and corrosion resistance.
Variety of Shapes: Liners come in various shapes such as wedge, corrugated, flat, and stepped, optimized for different grinding needs.
Optimized Design: Advanced software and data-driven design ensure the best filling trajectory and wear life, improving efficiency.
Extended Equipment Life: Protects the ball mill shell and components, reducing wear and extending equipment lifespan.
Enhanced Grinding Efficiency: The liner design promotes the movement of grinding media, improving efficiency and reducing energy consumption.
Reduced Maintenance Costs: Rubber liners, for example, are lightweight and easy to install, reducing maintenance intervals and costs.
Noise Reduction: Rubber liners absorb impact, lowering noise levels and improving working conditions.
Excellent Sealing: Some liners provide excellent sealing, preventing slurry leakage and improving recovery rates.
Reduced Equipment Stress: The lightweight, high-strength design reduces stress on bearings, extending gear and bearing life.
The production of Grinding Crusher Ball Mill Liners involves several key steps to ensure high-quality results.
Charging and Melting: Raw materials are melted in medium-frequency or arc furnaces. Power is initially set at 40%-50% for 10-15 minutes, then raised to full power.
Deoxidation and Composition Adjustment: Deoxidation is carried out before steel tapping, followed by composition testing and adjustments to meet specifications.
Molding and Casting: Metal is poured into molds made of sand, metal, or semi-metal to form liners of required shape. Casting temperature is typically around 1500°C.
Heat Treatment: Castings undergo air quenching and tempering, heating to a specific temperature, then cooling and tempering to room temperature.
Rubber Compounding: A liquid nano-formula is used to create high-performance rubber liners with excellent wear resistance, high rebound, and tear strength.
Molding: Prepared rubber is placed into molds and shaped under heat and pressure to form the desired liner shape.
Forging Process: Aluminum billets are heated to 550-600°C, then forged into flat shapes. The material is reheated and forged into shape using a closed mold.
Heat Treatment: Forged liners are heated to 440-480°C, held for 1-1.5 hours, then oil-cooled. The liners are re-heated to 380-450°C for 2 hours and water-cooled.
Rough Machining: After heat treatment, the liners undergo rough machining to achieve the required dimensional accuracy and surface quality.
Visual Inspection: Each liner is checked for defects like cracks and imperfections.
Performance Testing: Metallurgical analysis, mechanical testing, hardness testing, ultrasonic inspection, and dye penetration tests are conducted to ensure the liners meet performance standards.
| Parameter | Details |
|---|---|
| Product Name | Grinding Crusher Ball Mill Liners |
| Type | Cement Mill Casting |
| Port | Shanghai, China |
| Production Capacity | 1000 Tons/Year |
| Payment Terms | T/T |
| After-sales Service | Yes |
| Warranty | 1 Year |
| Standard | ASTM |
| Surface Treatment | Sand Blast |
| Material | High Chromium Alloy |
| Wood Case Size | 800mm800mm800mm |
XinRuiJi offers high-quality Grinding Crusher Ball Mill Liners made from durable high chromium alloy. Our liners are sand blasted to enhance surface performance and meet ASTM standards, ensuring long-lasting durability and consistency.
With a production capacity of 1000 tons per year, we can meet large-scale demands efficiently. Each unit is carefully packed in a wooden case (800mm800mm800mm) for safe delivery.
We back our products with a 1-year warranty and provide reliable after-sales service to support our clients. Contact us today to learn more about our premium ball mill liners.
The Grinding Crusher Ball Mill Liners from XinRuiJi offer a range of key features to enhance grinding performance and extend equipment life.
Cast Steel Liners: Durable and corrosion-resistant, ideal for grinding various ores and non-metallic minerals.
Alloy Steel Liners: Increased hardness and wear resistance, suitable for grinding harder ores, but at a higher cost.
High Manganese Steel Liners: Excellent wear resistance, impact resistance, and toughness, designed for grinding hard, high-impact ores.
Ceramic Liners: Superior wear resistance and corrosion resistance, perfect for grinding hard and corrosive ores.
Rubber Liners: Lightweight with good elasticity, corrosion resistance, and noise reduction, ideal for softer ores and wet environments.
High Chromium Cast Iron Liners: Twice the wear resistance of high manganese steel, with excellent high-temperature and corrosion resistance.
Variety of Shapes: Liners come in various shapes such as wedge, corrugated, flat, and stepped, optimized for different grinding needs.
Optimized Design: Advanced software and data-driven design ensure the best filling trajectory and wear life, improving efficiency.
Extended Equipment Life: Protects the ball mill shell and components, reducing wear and extending equipment lifespan.
Enhanced Grinding Efficiency: The liner design promotes the movement of grinding media, improving efficiency and reducing energy consumption.
Reduced Maintenance Costs: Rubber liners, for example, are lightweight and easy to install, reducing maintenance intervals and costs.
Noise Reduction: Rubber liners absorb impact, lowering noise levels and improving working conditions.
Excellent Sealing: Some liners provide excellent sealing, preventing slurry leakage and improving recovery rates.
Reduced Equipment Stress: The lightweight, high-strength design reduces stress on bearings, extending gear and bearing life.
The production of Grinding Crusher Ball Mill Liners involves several key steps to ensure high-quality results.
Charging and Melting: Raw materials are melted in medium-frequency or arc furnaces. Power is initially set at 40%-50% for 10-15 minutes, then raised to full power.
Deoxidation and Composition Adjustment: Deoxidation is carried out before steel tapping, followed by composition testing and adjustments to meet specifications.
Molding and Casting: Metal is poured into molds made of sand, metal, or semi-metal to form liners of required shape. Casting temperature is typically around 1500°C.
Heat Treatment: Castings undergo air quenching and tempering, heating to a specific temperature, then cooling and tempering to room temperature.
Rubber Compounding: A liquid nano-formula is used to create high-performance rubber liners with excellent wear resistance, high rebound, and tear strength.
Molding: Prepared rubber is placed into molds and shaped under heat and pressure to form the desired liner shape.
Forging Process: Aluminum billets are heated to 550-600°C, then forged into flat shapes. The material is reheated and forged into shape using a closed mold.
Heat Treatment: Forged liners are heated to 440-480°C, held for 1-1.5 hours, then oil-cooled. The liners are re-heated to 380-450°C for 2 hours and water-cooled.
Rough Machining: After heat treatment, the liners undergo rough machining to achieve the required dimensional accuracy and surface quality.
Visual Inspection: Each liner is checked for defects like cracks and imperfections.
Performance Testing: Metallurgical analysis, mechanical testing, hardness testing, ultrasonic inspection, and dye penetration tests are conducted to ensure the liners meet performance standards.
