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Heat Resistant Cast Grate Bar Used for Waste Incinerator

XinRuiJi is a leading manufacturer and supplier of heat-resistant cast grate bars in China. As a top-tier manufacturer, we offer a broad range of high-quality heat-resistant cast grate bars designed specifically for waste incinerators. We take pride in providing durable and efficient products for waste management systems. Discover the superior quality of our cast grate bars, and contact us for more information today!

Port: Shanghai, China
Production Capacity: 100000 Pieces Per Year
Payment Terms: T/T
Customized:Yes
Surface Treatment:Natural
Fuel:Waste
Applications:Power station
Wood Case:500mm*150mm*100mm
Availability:
Quantity:
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Product Specifications

ParameterDetails
LengthTypically 500mm, customizable from OD100mm to OD2000mm.
WidthCommon width around 150mm, customizable from 3mm to 160mm.
HeightStandard height around 100mm, with custom heights available.
MaterialsHeat-resistant cast steel (ZGCo20, ZGCo40, ZGCo50, etc.), high chromium cast iron (RTCr16, RTCr28), and heat-resistant cast iron (RTSi-5.5).
Heat ResistanceCan withstand temperatures between 550°C and 1200°C.
Wear ResistanceMade from high chromium cast iron and nickel alloys for exceptional wear resistance.
Corrosion ResistanceResistant to corrosive gases from waste incineration.
Manufacturing ProcessPrecision casting, machining (turning, milling, drilling), heat treatment (annealing, normalizing, quenching, tempering).
Chemical CompositionSpectroscopic analysis on every batch to ensure material quality.
Non-Destructive Testing100% liquid penetrant testing (PT) to detect surface defects.
Visual Inspection100% visual inspection (VI) for surface defects, cracks, and flaws.
Dimensional TestingAccurate measurement to ensure compliance with design specifications.

XinRuiJi offers a premium selection of heat-resistant cast grate bars, specifically designed for waste incinerators. These bars are built to withstand extreme conditions and ensure efficient waste management. Below are the key specifications of our Heat Resistant Cast Grate Bars.


Dimensions

  • Length: Typically around 500mm, with customization options available from OD100mm to OD2000mm.

  • Width: Common width is approximately 150mm. Custom sizes range from 3mm to 160mm.

  • Height: Standard height is around 100mm, with special custom heights available upon request.


Materials

  • Heat-Resistant Cast Steel: Includes ZGCo20, ZGCo40, ZGCo50, ZG40Cr25Ni35Nb, and other specialized alloys.

  • High Chromium Cast Iron: Features RTCr16 and RTCr28 with superior wear and corrosion resistance.

  • Heat-Resistant Cast Iron: Such as RTSi-5.5, providing excellent high-temperature performance.


Performance

  • Heat Resistance: Designed to handle temperatures from 550°C to 1200°C, ensuring durability in high-heat environments.

  • Wear Resistance: Made with high chromium cast iron and nickel alloys for outstanding wear resistance.

  • Corrosion Resistance: Certain materials are resistant to corrosive gases produced during waste incineration.


Manufacturing Process

  • Precision Casting: Utilizes advanced casting techniques like lost-wax casting to ensure dimensional accuracy and smooth surfaces.

  • Machining: Includes turning, milling, drilling, boring, and grinding to meet precise shape and size requirements.

  • Heat Treatment: Methods like annealing, normalizing, quenching, and tempering enhance mechanical properties and heat resistance.


Quality Control

  • Chemical Composition Analysis: Every batch undergoes spectroscopic analysis to verify material composition.

  • Non-Destructive Testing: 100% liquid penetrant testing (PT) ensures no surface defects or cracks.

  • Visual Inspection: Each part is visually inspected to detect any surface flaws.

  • Dimensional Testing: All parts are measured to ensure compliance with design specifications.


XinRuiJi’s heat-resistant cast grate bars are ideal for waste incineration, offering high performance and long-lasting durability. Contact us today to learn more about our products.


Key Features of the Heat Resistant Cast Grate Bar for Waste Incinerators

The Heat Resistant Cast Grate Bar Used for Waste Incinerator has the following key features:

High Temperature Resistance

  • Material Advantage: Made from heat-resistant cast steel like ZG40Cr25Ni35Nb, it withstands temperatures from 550°C to 1200°C, ensuring no deformation or damage in high-heat environments.

  • Structural Design: Its design enhances strength and stiffness, preventing damage from thermal expansion or stress in extreme heat.

Wear Resistance

  • Hard Materials: Crafted from high-chromium cast iron with hardness exceeding HRC50, it resists friction and impact from waste, extending service life.

  • Surface Hardening: Surface treatments like carburizing or quenching further improve hardness and durability in abrasive conditions.

Corrosion Resistance

  • Alloy Elements: Chromium and nickel form a protective oxide layer, blocking corrosive gases and substances to prevent material degradation.

  • Special Coatings: Some grates are coated with high-temperature resistant coatings like ceramics to enhance corrosion resistance and longevity.

Excellent Mechanical Properties

  • High Strength: With tensile strength ranging from 500-1000MPa, the material can handle heavy loads and mechanical stress during operation.

  • Toughness: It absorbs impact energy from waste handling, preventing brittle fractures and ensuring safe long-term use.

Precision Dimensions and Shapes

  • Precision Casting: Advanced casting techniques ensure high precision in size (IT7-IT8) and surface smoothness (Ra1.6-3.2μm), ensuring proper fit and stable operation.

  • Machining: Post-casting machining ensures further precision, meeting various operational requirements.

Customizability

  • Size Customization: Bars can be tailored to specific furnace dimensions, accommodating various burner sizes.

  • Shape Customization: Custom shapes, like toothed or wavy grates, optimize waste handling and combustion.

  • Material Customization: Grates can be made from different alloys to meet specific temperature, wear, and corrosion needs based on waste composition.


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